20L 35L 55L 75L 110L Banbury Internal Rubber Dispersion Kneader Mixer Machinery

• After-sales Service: Oversea Service
• Warranty: 5 Years
• Control Type: PLC
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: XSN-20 XSN-35 XSN-55 XSN-75 XSN-110 XSN-150
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Mixer
• Name: Rubber Kneader Machinery
• Rotor: Hard-Alloy Welding
• Gearbox: Hard-Gear Reducer
• Cooling: by Water
• PLC: Mitushibi , Siemens .
• Basement: Welding
• Control: by PLC
• Certification: C.E S.GS B.V
• Electric Parts: Chnt
• Tilting: Hydraulic
• Motor: 380V or Customized
• Gear: Quenching Treatment
• Function: Rubber Compound Mixing
• Capacity: 80-100kg/Batch
• Colour: Ral5015
• Transport Package: Standard Package, by Sea
• Specification: 20 CBM
• Trademark: OULI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Year
• Package Size: 250.00cm * 180.00cm * 260.00cm
• Package Gross Weight: 5500.000kg

Product Description

CHINA 20L 35L 55L 75L 110L 150L Banbury Internal rubber dispersion kneader mixer machine/ 1L 3L 5L 10L Lab-Laboratory rubber kneader machinery 
 

 

1.  RUBBER KNEADER MACHINERY INTRODUCTION 

Product Description

 

1-1. Basic introduction

This Rubber Dispersion Kneader machinery is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, foaming plastics, and used in mixing of various the degree materials.




2. RUBBER KNEADER MACHINERY Parameter
 

Parameter/model		X(S)N-3	X(S)N-10×32	X(S)N-20×32	X(S)N-35×32	X(S)N-55×32
Total volume		8	25	45	80	125
Working volume		3	10	20	35	55
Motor power		7.5	18.5	37	55	75
Tilting motor power		0.55	1.5	1.5	2.2	2.2
Tilting angle (°)		140	140	140	140	140
Rotor speed (r/min)		32/24.5	32/25	32/26.5	32/24.5	32/26
Pressure of compressed air		0.7-0.9	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of compressed air (m/min)		≥0.3	≥0.5	≥0.7	≥0.9	≥1.0
Pressure of cooling water for rubber (MPa)		0.2-0.4	0.2-0.4	0.2-0.4	0.3-0.4	0.3-0.4
Pressure of steam for plastic (MPa)		0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8
Size (mm)	Length	1670	2380	2355	3200	3360
	Width	834	1353	1750	1900	1950
	Height	1850	2113	2435	2950	3050
Weight (kg)		1038	3000	4437	6500	7850

Parameter/model		X(S)N-75×32	X(S)N-95×32	X(S)N-110×30	X(S)N-150×30	X(S)N-200×30
Total volume		175	215	250	325	440
Working volume		75	95	110	150	200
Motor power		110	132	185	220	280
Tilting motor power		4.0	5.5	5.5	11	11
Tilting angle (°)		140	130	140	140	140
Rotor speed (r/min)		32/26	32/26	30/24.5	30/24.5	30/24.5
Pressure of compressed air		0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of compressed air (m/min)		≥1.3	≥1.5	≥1.6	≥2.0	≥2.0
Pressure of cooling water for rubber (MPa)		0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4
Pressure of steam for plastic (MPa)		0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8
Size (mm)	Length	3760	3860	4075	4200	4520
	Width	2280	2320	2712	3300	3400
	Height	3115	3320	3580	3900	4215
Weight (kg)		10230	11800	14200	19500	22500

   

2. RUBBER KNEADER MACHINERY Features

1. Top bolt mechanism

 

1.1 Material pressing device: The material pressing device is installed on the bracket, and the pneumatic top bolt is adopted. The working surface of the pressing mound and the rubber material is plated with hard chromium; there is a heating and cooling channel in the inner cavity of the mound, which can be heated according to the process requirements Or cooling, and equipped with dust cover, good sealing effect.

 

1.2 The frame adopts steel plate welding structure, which is integrally processed with high strength and good stability.

 

1.3 The feeding door is installed behind the frame and adopts pneumatic structure.

 

2 Mixing mechanism:

 

2.1 The rotor is two-sided shear type, the working edge peaks are welded with hard alloy, and the whole working part of the rotor body is plated with hard chromium; the internal design of the forced cooling or heating channel can facilitate the control of the temperature of the rotor during the mixing process.

 

2.2 The mixing chamber adopts a jacketed welding structure with internal cooling or heating channels, which can easily control the temperature of the mixing chamber during the rubber mixing process; the working surface of the mixing chamber is plated with hard chromium; there is a thermocouple at the bottom of the mixing chamber Measure temperature and participate in rubber mixing control.

 

 

2.3 The rotor seal adopts an external pressure structure, and the seal ring is made of copper, with self-lubricating function and good sealing effect.

 

2.4 The mixing mechanism is installed on the support. The support is equipped with composite bearings. The mixing mechanism can be turned around the center of the support.

 

2.5 The inner wall of the discharge port above the mixing chamber is polished.

 

3 Turnover unloading mechanism:

 

The turning motor drives the turbine worm or hydraulic to rotate, so that the mixing mechanism is turned around the center of the support to realize the unloading, and the whole action is automatically controlled by electricity. 

 

4 Base:

It is welded by steel plate, and then heat treated and processed. It has high strength and good stability.

 

5 Transmission system:

The motor, belt drive mechanism, reducer and speed ratio gear drive the two rotors to rotate towards each other.

 

5.1 The belt adopts a joint belt with good strength and high efficiency.

 

5.2 The reducer Hard-gear reducer ( ML model ) Brand : KAIBO ( Chine top level ) with 6 degree meshing between gears ,   

 

and all gears after quenching treatment with hardness HS 60 .

 

6 Air control system:

Using compressed air in the workshop as the power source, the electrical system controls the action of the solenoid valve, thereby controlling the lifting of the pressing material and the opening and closing of the charging door.

 

7 Heating and cooling pipeline:

This pipeline is the internal pipeline of the equipment, through which cooling water can be used to cool the pressure mound, rotor and mixing chamber of the equipment.

 

8 Overview of electrical control system

 

The electrical control part of this machine adopts imported PLC control. The use of programmable controller control can make maintenance and operation safer and easier. Other low-voltage electrical appliances adopt products from advanced domestic and foreign manufacturers.

This machine can realize manual operation and automatic operation. The main motor adopts star-delta start mode to start, and realizes the rubber mixing function through the control of the mixing room, the material door and the top bolt. The main features of electrical appliances are as follows:

 

8.1 Adopt PLC system control and advanced logic program control to ensure the safety and comfort of operation; PLC brand OMRON or SIEMENS

 

8.2 The electrical system consists of an electrical control cabinet and a body junction box;

 

8.3 All operations are operated by buttons, and can switch between automatic and manual operation, and the automatic mixing time can be set twice;

 

8.4 With the main motor overload protection and the flip motor overload protection function to protect the motor.

4. RUBBER KNEADER MACHINERY PRODUCTION FLOW




5. RUBBER KNEADER MACHINERY Related products 


6. WHY CHOOSE US 




7. ABOUT OULI 




9. OULI CUSTOMERS 


10. RUBBER KNEADER MACHINERY customers feedback 




11. RUBBER KNEADER MACHINERY PACKAGE AND DELIVERY 



12. FAQ
 

Q1:Why choose Us?

1.More than 20 years history of OULI MACHINE factory.

6-8 years foreign sales experience staff, more efficiency and professional.

Engineers oversea service more than 20 countries .

2.ISO:9001,CE,BV certification approval

3.Service timely, Promise to give solution within 12 hours,Guarantee customer trouble free.

4.Short delivery date, No delay. Accept urgent order for prompt shipment.

Q2:What about delivery date?

It will be according to the quantity of machines. Normally machines will be shipment within 20-30 days after get deposit, No delay.

Accept urgent order for prompt shipment.

Q3:What's the warranty statement? 

OULI MACHINE warrants all the products manufactured by OULI MACHINE to free from defects in material and workmanship Under normal use of a period of 12 months or 36months after the date of the original purchase price if repair or replacement is not possible of practical, OULI MACHINE warranty covers ONLY the product itself. 

OULI MACHINE will assume no liability for labor costs, installation costs, or other losses. 

Your warranty rights will be honored

Only when the product has been installed and used properly as deemed by OULI MACHINE,OULIMACHINE will not repair products damaged by improper use or faulty installation.

Q4:What about OULI oversea service ?

OULI will arrange oversea setting up and training works if customer need .

Customer should pay for accommodation , tickets and salary .

Meanwhile OULI has branches in different areas like north America , Southeast Asia , Brazil etc , etc .