New Technology Two Roll Rubber Cracker Mill/ Rubber Crusher Machine Waste Tire Processing Machine

• Customization: Available
• After-sales Service: Provide
• Warranty: 3 Years
• Model NO.: XKP-400/XKP-450/XKP-560
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Tire Recycling Machine
• Name: Rubber Crusher/ Cracker Machine
• Mode: Automatic
• Electric Parts: Chnt, Schneider, Siemens etc
• Gear Box: Hard-Gear Reducer
• Control: by Cabinet
• Voltage: Customized
• Raw Material: Waste Tire Without Steel Wire
• Output Size: 10-120mesh
• Usage: Waste Tire Recycling Industry
• Cooling: Water
• Basement: Welding
• Certification: CE SGS BV
• Output: Rubber Powder
• Gear Box Brand: Guomao or Kaibo or Customized
• Trade Mark: Ouli
• Transport Package: Standard Package, by Sea
• Specification: 40 CBM
• Trademark: OULI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Year
• Package Size: 400.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 5000.000kg

Product Description

New technology two roll rubber cracker mill/ rubber crusher machine waste tire processing machine  

 

 

Introduction of Waste tire recycling production line:
It is  made of different type heavy equipment and it can separate car tire,truck tire and engineering tire fully automatically. 
Based on client demand,make rubber material pelleting and grinding,this series tire recycling production line working under normal temperature,no need any chemical additive,and no environment pollution. 
Choosing the suitable model machine,we make the proposal closed to real production demand,let user control cost and get ultimate pay back by waste tire recycling machine.
Capacity : 200-10000kg/h
Scope of waste tire : Diameter of the tire:400-3000mm
Output size : 5-100 mesh,Can be Customized
Complete separation : The rubber Crumbs,Steel and Fibre can be separated automatically.
PLC control system,it is only need 4-6 persons to operate a Tire recycling(granule)production line with 3000kg/h capacity.
Low energy consumption.  The installed powder of Tire recycling  production(granule)line with capacity 3000kg/h is about 800kw.
Equipment required area : About 680 square meter,7m height

Five steps to make waste tire into rubber powder:

1--Tire wire drawing machine
2--tire cutting machine--
3--tire shredder--
4--tire crusher mill--
5--Fabric separate machine, finished rubber powder

 

Step 1
Tire wire drawing machine
For Truck Tyre Recycling Machine/Tire Bead Cutting Machine/Waste Tire Recycling Machine

Application: OULI tire wire drawing machine is used to draw out the steel loops from the tire bead

  

Single hook Tire wire drawing machine	LS-1200	Double hook Tire wire drawing machine	LSD-1200
Capacity (tires/h)	40-60	Capacity (tires/h)	60-120
Adapt tire size (mm)	≤ 1200	Adapt tire size (mm)	≤ 1200
Powder (kw)	11	Powder (kw)	15
Pulling force (T)	15	Pulling force (T)	30
Size (mm)	3890×1850×3640	Size (mm)	2250×1650×1500
Weight (T)	2.8	Weight (T)	6

 

 

Step 2:
Tire cutting machine

Truck Tyre Recycling Machine/Tire Bead Cutting Machine/Waste Tire Recycling Machine Tire debeader machine /Tire Recycling Machinery/ Rubber cracker mill machine

Application: OULI tire cutter machine is used to cut big tires to tree pieces or smaller pieces, if the tire diameter is bigger than 850mm.

 

Tire cutting machine
Parameter/model	TC-300
Capacity (tires/h)	40-60
Adapt tire size (mm)	≤ 1200
Powder (kw)	5.5
Size (mm)	2010×1090×1700
Weight (T)	1.2

Step 3:
 Tire shredder machine

Tire debeader machine /Tire Recycling Machinery/ Rubber cracker mill machine

Application: OULI shredder machine used for crushering whole tire to 30x30cm, 50x50cm rubber block. (Including 2 conveyor belts)
 

This machine can directly crush tires  smaller than 800mm tires.   At the general temperature, can be put directly crushed into 50 * 50 mm block, so the next rotating can grind into 10-30 meshes or wire and fiber separation equipment.
Feature:
This machine is a compact structure, advanced technology, low energy consumption, high efficiency, smashing off the test room for the structure, maintenance is particularly convenient;   tools with carbide surfacing technology, high hardness, high wear resistance, and repeated repair using, so has a longer service life;   rotary screen for the lattice structure of steel mesh, blanking large area, enabling the screening of qualified rubber.   After the partition of large tires can achieve the effect of the same!
Mechanical description: the tires of 800mm diameter and rubber ring can directly be broken into 50*50 mm of rubber block.
Notes for using whole tire shredder:
 Inject gear oil into gearbox oil (hypoid gear oil), main bearings use calcium-based grease lubrication, three months after the operation of the machine, the oil should be replaced and clean the fuel tank.   Since then change the oil once time every year.
After deal with 3,000 tons of waste rubber (in normal circumstances),the buyer should grind the blade cutting edge once time.   The blades is the wear parts,  when delivering the machine to the buyer, the shredder will be equipped with edge hardness layer patching material (electrodes).

 

Tire shredder
Parameter/model	ZPS-900	ZPS-1200
Adopt tire (mm)	≤ 900	≤ 1200
Output block size (mm)	50×50	50×50
Power (kw)	22×2	55×2
Capacity (kg/h)	1500-2000	3000
Size (mm)	3800×2030×3300	4100×2730×3300
Weight (kg)	6000	16000

 

Step 4:
Rubber tire crusher machine,

 Application:
Crush rubber block to 5-40 mesh rubber powder for Truck Tyre Recycling Machine/Tire Bead Cutting Machine/Waste Tire Recycling Machine
 

1. Use:Mainly used for crack large rubber blocks into 40-50mm small rubber blocks.
2. Structure: The rollers adopt alloy cold hard cast irons with wear-resisting, durable characters.   The mill flour is with teeth, high groove.
3. In order to extend the service life of the cracker, we suggest build foundations for rubber cracker.
4. The configurations of our XKP-560 rubber cracker are nylon bush grease lubrication and hard gear surface reducer with lower noise and longer service life.
5. Our crackers are designed humanized with nice operating platforms, all the wires will be connected well from controlling system to motor.   When using the machine, the customers just need to connect directly to the power.

 

Parameter of Rubber crusher/cracker machine
Parameter/model	XKP-400	XKP-450	XKP-560
Front Roll diameter(mm)	400	450	560
Back Roll diameter (mm)	400	450	510
Roll working length(mm)	600	800	800
Roll ratio	1:1.237	1:1.38	1:1.3
Front roll speed (m/min)	17.32	23.2	25.6
Adjusting nip range(mm)	0-10	0-10	0-15
Motor power (kw)	37	55	110
Overall dimensions (mm)	3950×1800×1780	4770×1846×1835	4750×2300×2000
Weight (t)	8	12	20

 

Step 5:
Fiber separator

According to different raw materials and content percentage of fiber, you could change the upstream air volume by adjusting the wind blocking plate and also angle of the big impeller without shutting down the machine to get pure rubber granules and powder;
 The machine works in low speed, adopting circulating air, no friction, durable, energy saving and high efficiency;
Fluff fiber separation up to 99%;
The whole machine is sealed with negative air pressure inside, without air pollution, low noise.

 

Model	FS110 Fiber Separator Machine
Motor power	11kw
Air blower power	7.5kw
Capacity	1000-2000kg/h
Dimension L*W*H	2500*800*3400mm
Weight	1700kg

More pictures of New technology two roll rubber cracker mill/ rubber crusher machine
waste tire processing machine  


 

Eight/8 Steps of producing New technology two roll rubber cracker mill/ rubber crusher machine waste tire processing machine  

                              1--- Laser cutting what we need                         2---Welding parts

                              3--- Flaw detection to ensure quality                  4--- Annealing

                              5--- Maching                                                       6--- Assembling

                              7--- Inspection                                                     8--- Finished product 
 

Except  waste tire recycling production line , we have many other products related to rubber production.Such as Rubber Kneader,Rubber mixing mill ,Rubber Bale Cutter, Batch-off Cooling Machine , Rubber Calender, Rubber Extruders Machine ......

About the Package and delivery

With professional equipments and workers, we can pack your New technology two roll rubber cracker mill/ rubber crusher machine waste tire processing machine   in time. The following pictures are some of the package.

 

 The following introduction show our advantages

Brief Introduction of OULI Company

Work show & Certification

With more than 20 years experience in this field ,we have customers all around the word .

Our products have been exported to many countries ,such as America ,France ,Canada ,Australis ,Sotheast Asia ......With high quality and excellent service ,our  products have won highly praise from customers.

 

More information abou us :
1---What about delivery date?  
It depends on the quantity of machine you ordered. Usually it will take20-30 days after  getting deposit to ship to your country. Accept urgent order for prompt shipment.
2---What's the warranty statement?
OuLi machine warrants all the products manufactured by OuLi machine to free from defects in material and workmanship Under normal use of a period of 12 months or 36months after the date of the original purchase price if repair or replacement is not possible of practical, OuLi machine will assume no liability for labor costs, installation costs, or other losses.  Your warranty rights will be honored Only when  the product has been installed and used properly as deemed by OuLi machine,OuLi machine will not repair products damaged by improper use or faulty installation.
3---What about OULI oversea service ?  
OULI will arrange oversea setting up and training works if customer need . Customer should  pay for accommodation , tickets and salary . Meanwhile OULI has branches in different areas  like north America , Southeast Asia , Brazil etc , etc .

 All above is the description of New technology two roll rubber cracker mill/ rubber crusher machine waste tire processing machine  . If you are interested in it , just send me email or inquiry, I can give you professional information and good price