Ce Certification Rubber Autoclave Boiler with Electricity Heating

• Warranty: 5 Years
• Control Type: PLC
• Automatic Grade: Automatic
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: XLB-2600
• Power Source: Mechanical
• Type: Rubber Vulcanizer
• Name: Ce Certification Rubber Autoclave Boiler with Elec
• Plate Material: 45# Steel
• Control: PLC
• Use: Rubber Products Vulcanizing
• PLC: Mitushibi , Siemens .
• Size: Customized
• Heating: Electricity / Oil / Steam
• Safety Device: Emergency Stop
• Voltage: Customized and Required
• Electric Parts: Chnt, Schneider, Siemens etc
• Transport Package: Standard Package, by Sea
• Specification: 20 CBM
• Trademark: OULI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Year

Product Description

CE certification rubber autoclave boiler with electricity heating 

 

1 . COMPANY INFORMATION 

1-1 OULI COMPANY

Established in 1997 , Qingdao Ouli machine CO., LTD was located in Huangdao District, the west coast of Qingdao city,Shandong province ,China.

Branches in Suzhou , Dalian etc were created in 2012 and 2015 .

We are specialized in rubber machinery designing,manufacturing and maintenance works  

OULI main products:
Rubber mixing equipment / Rubber vulcanizing machine / Automatic and semi-automatic waste tire recycling equipment / Rubber calendaring machine / Rubber extruding equipment / Reclaimed rubber production line

Our machines have been exported to more than 20 countries such as America, Canada, Australia, Southeast Asia, Middle East,Brazil .

We warmly welcome customers visit  factory and technology discussion is highly appreciated .

1-2 OULI workshop 



 

 

2. PRODUCT INTRODUCTION 

2-1. Basic introduction of  Rubber vulcanizing autoclave 

rubber Vulcanizing autoclaves are used by the rubber industry to convert natural rubber into a cured and cross-linked vulcanized rubber product. Vulcanizing autoclaves can also be used to cure plastics. Vulcanizing autoclaves use live internal steam,a mix of live steam and hot air, or hot-air only. Vulcanizing autoclaves are used to cure tires, hoses, and many other products that might not lend themselves to a standard press-based compression molding process.

Any size and any capacity
Whether you're looking for a vulcanizer for small parts or a 17 ft. (5.2m) diameter earth-moving tire (tyre) autoclave, Techtop can design and build to suit your needs.Our manufacturing facility is capable of building autoclaves to 17 ft. (5.2m) inside diameter and up to 150 ft. (45.7m) long.
If you are looking for an even larger vulcanizer, then Techtop can field-build a unit at your site.

Any configuration
Techtop's vulcanizing autoclaves can be designed for horizontal or vertical orientation. We can also include an fully-integrated package that contains the steam-generator, vacuum pumps, and work carts. Let us know exactly what you are looking for, and we'll provide a vulcanizing solution to meet your needs.

Designed for long-life and safe operations
We utilize solid-modeling and analysis to design and validate all of our autoclave pressure vessels and quick-opening doors. With ample corrosion allowance, our vulcanizing vessels will last for many decades in a high production environment.

Advanced controls
For those producers who are looking for more than just manual setpoint controls,Techtop can offer our PLC computer control system to automate the entire vulcanizing process. PLC can also provide data archiving and reports to validate the vulcanizing process.

2-2. Features of  rubber   autoclave 

Mitsubishi PLC control of temperature, pressure and process time

Memory accessible for process time, pressure and temperature

Printing available for time, pressure and temperature

Rubust designed safety door(Automatic sensing interlock, automatic pressure interlock)

Well done insulation

Heating and circulation

Steam indirect heating.

helix disco heat radiator is attached on the steam pipe, strategically located at the left, right, bottom of this large autoclave.

the inlet steam take the bottom channel and radiate heat to the other two radiators.

heat wave recycle in a high speed drived by impeller through the stratigcally located wave
channel to achieve desirable temperature distribution and products uniform effect.

this large autoclave features prompt temperature delivery and evenly distribution. Temperature tolerance is within ± 0.5° C inside this large autoclave

Door operation and seal

Safety door and inflatable seal

Easy operation manual type. Inflation is done on the door seal ring to achieve a desired seal position via process pressure.

the seal ring repositioned when the process pressure is gone, which guarantee safety and saves wear out of this large autoclave

Safety interlock

Automatic sensing interlock

The sensor will actuate the program when the safety door is fully in position and give the door a firmly phumatic lock.

automatic pressure interlock instrument, the door will be locked in an automatic manner when the process pressure reachs as high as 0.01MPA, to ensure a firmly and safely lock.
manual interlock instrument, process pressure can not be applied while the manual interlock remains in open position, for the simple reason that the valve connecting to the manual interlock will block the treatment pressure. Make sure the manual interlock remains in an open position when opening the door. Bear in mind that the manual interlock operation always comes before the electrical-drived interlock operation. Thus guarantee a pressure free door-opening operation.

Temperature control mode

three stratigic location inside the chamber is choosen to test the temperature distribution.
one F value test location is set to test the uniformity of temperature and pressure.
one digital temperature reader and one temperature sensor is designed at the shell middle to collect data to transmit to computer.
the automatic steam valve will adjust their working position to meet the set temperature value.
temperature tolerance inside the chamber is within ± 0.5° C.
all steam control system is designed with manual option in case of emergency and maintenance

Pressure control

pressure inside the chamber is controlled automatically to match the setting value via phumatic angle seat valve, in a compensate and relief manner.
manual valve option is available for pressure control
avaiable digital pressure reader. One additional pressure gauge for easy operation
one lift safety valve attached on the shell body for overpressure relief
overpressure alarming system

Time control

Rise up, treamtment and cooling time is controlled automatically.

multi-segment rise up and process plan is avilable.

automatic control of uniform treating temperature.

digital reader available.

easy operation data setting for different product, specification and process.


 

FOR MORE INFORMATION : oulimachine.en.made-in-china.com

2-3. Parameter of  rubber autoclave 

 

MODEL	CONTROL	DIA (mm)	LEN (mm)	MDM	PRE (Mpa)	TEM (C)
DN1504	Automatic	1500	4,000	Air	0.73~3.00	120~310
DN0206		2000	6,000			120~310
DN0304		3000	4,000			120~310
DN0410		4000	10,000			120~310
DN0509		5000	9,000			120~310
DN0610		6000	10,000			120`310
1. Type: Electic heating , steam heating , circulation oil 2. Medium: air, water ,steaming, circulation oil 3. Control type : Manual ,semi-automatic and fully automatic 4. Diameter, length ,design pressure and temperature done under customers requirements .

2-5. Sample pictures of  rubber autoclave 




3. EXHIBITION





5. PACKAGE AND DELIVERY




6. FAQ
 

Q1:Why choose Us?

1.More than 20 years history of OULI MACHINE factory.

6-8 years foreign sales experience staff, more efficiency and professional.

Engineers oversea service more than 20 countries .

2.ISO:9001,CE,BV certification approval

3.Service timely, Promise to give solution within 12 hours,Guarantee customer trouble free.

4.Short delivery date, No delay. Accept urgent order for prompt shipment.

Q2:What about delivery date?

It will be according to the quantity of machines. Normally machines will be shipment within 20-30 days after get deposit, No delay.

Accept urgent order for prompt shipment.

Q3:What's the warranty statement? 

OULI MACHINE warrants all the products manufactured by OULI MACHINE to free from defects in material and workmanship Under normal use of a period of 12 months or 36months after the date of the original purchase price if repair or replacement is not possible of practical, OULI MACHINE warranty covers ONLY the product itself. 

OULI MACHINE will assume no liability for labor costs, installation costs, or other losses. 

Your warranty rights will be honored

Only when the product has been installed and used properly as deemed by OULI MACHINE,OULIMACHINE will not repair products damaged by improper use or faulty installation.

Q4:What about OULI oversea service ?

OULI will arrange oversea setting up and training works if customer need .

Customer should pay for accommodation , tickets and salary .

Meanwhile OULI has branches in different areas like north America , Southeast Asia , Brazil etc , etc .