Rubbder Compound Plant PLC Control Banbury Rubber Kneader Mixer Machine with Automatic Feeding System

• Customization: Available
• After-sales Service: Oversea Service
• Warranty: 5 Years
• Model NO.: 110L 150L 180L 200L 250L 300L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Mixer
• Name: Rubber Kneader Machinery
• Rotor: Hard-Alloy Welding
• Gearbox: Hard-Gear Reducer
• Cooling: by Water
• PLC: Mitushibi , Siemens .
• Basement: Welding
• Control: by PLC
• Certification: C.E S.GS B.V
• Electric Parts: Chnt
• Tilting: Hydraulic
• Motor: 380V or Customized
• Gear: Quenching Treatment
• Function: Rubber Compound Mixing
• Capacity: 80-100kg/Batch
• Colour: Ral5015
• Transport Package: Standard Package, by Sea
• Specification: 20 CBM
• Trademark: OULI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Year

Product Description

PLC control Banbury rubber kneader mixer machine with automatic weight system 
 

 

1.  RUBBER KNEADER MACHINERY INTRODUCTION 

Product Description

 

1-1. Basic introduction

This Rubber Dispersion Kneader machinery is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, foaming plastics, and used in mixing of various the degree materials.




2. RUBBER KNEADER MACHINERY Parameter
 

Parameter/model		X(S)N-3	X(S)N-10×32	X(S)N-20×32	X(S)N-35×32	X(S)N-55×32	X(S)N-75×32
Total volume		8	25	45	80	125	175
Working volume		3	10	20	35	55	75
Motor power		7.5	18.5	37	55	75	110
Tilting motor power		0.55	1.5	1.5	2.2	2.2	4.0
Tilting angle (°)		140	140	140	140	140	140
Rotor speed (r/min)		32/24.5	32/25	32/26.5	32/24.5	32/26	32/26
Pressure of compressed air		0.7-0.9	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of compressed air (m/min)		≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.3
Pressure of cooling water for rubber (MPa)		0.2-0.4	0.2-0.4	0.2-0.4	0.3-0.4	0.3-0.4	0.3-0.4
Pressure of steam for plastic (MPa)		0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8
Size (mm)	Length	1670	2380	2355	3200	3760
	Width	834	1353	1750	1900	1950	2280
	Height	1850	2113	2435	2950	3050	3115
Weight (kg)		1038	3000	4437	6500	7850	10230

Parameter/model		X(S)N-90×32	X(S)N-110×30	X(S)N-150×30	X(S)N-200×30	X(S)N-250	X(S)N-300
Total volume		215	250	325	440	600	700
Working volume		90	110	150	200	250	300
Motor power		132	185	220	280	315	400
Tilting motor power		5.5	5.5	11	11	11	11
Tilting angle (°)		130	140	140	140	120	120
Rotor speed (r/min)		32/26	30/24.5	30/24.5	30/24.5	32.5/27	35/29
Pressure of compressed air		0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of compressed air (m/min)		≥1.5	≥1.6	≥2.0	≥2.0	≥2.0	≥2.0
Pressure of cooling water for rubber (MPa)		0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4
Pressure of steam for plastic (MPa)		0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8
Size (mm)	Length	3860	4075	4200	4520	6250	6520
	Width	2320	2712	3300	3400	2560	2760
	Height	3320	3580	3900	4215	4560	4620
Weight (kg)		11800	14200	19500	22500	26000	29000

   

2. RUBBER KNEADER MACHINERY Features

1. Top bolt mechanism

 

1.1 Material pressing device: The material pressing device is installed on the bracket, and the pneumatic top bolt is adopted. The working surface of the pressing mound and the rubber material is plated with hard chromium; there is a heating and cooling channel in the inner cavity of the mound, which can be heated according to the process requirements Or cooling, and equipped with dust cover, good sealing effect.

 

1.2 The frame adopts steel plate welding structure, which is integrally processed with high strength and good stability.

 

1.3 The feeding door is installed behind the frame and adopts pneumatic structure.

 

2 Mixing mechanism:

 

2.1 The rotor is two-sided shear type, the working edge peaks are welded with hard alloy, and the whole working part of the rotor body is plated with hard chromium; the internal design of the forced cooling or heating channel can facilitate the control of the temperature of the rotor during the mixing process.

 

2.2 The mixing chamber adopts a jacketed welding structure with internal cooling or heating channels, which can easily control the temperature of the mixing chamber during the rubber mixing process; the working surface of the mixing chamber is plated with hard chromium; there is a thermocouple at the bottom of the mixing chamber Measure temperature and participate in rubber mixing control.

 

 

2.3 The rotor seal adopts an external pressure structure, and the seal ring is made of copper, with self-lubricating function and good sealing effect.

 

2.4 The mixing mechanism is installed on the support. The support is equipped with composite bearings. The mixing mechanism can be turned around the center of the support.

 

2.5 The inner wall of the discharge port above the mixing chamber is polished.

 

3 Turnover unloading mechanism:

 

The turning motor drives the turbine worm or hydraulic to rotate, so that the mixing mechanism is turned around the center of the support to realize the unloading, and the whole action is automatically controlled by electricity. 

 

4 Base:

It is welded by steel plate, and then heat treated and processed. It has high strength and good stability.

 

5 Transmission system:

The motor, belt drive mechanism, reducer and speed ratio gear drive the two rotors to rotate towards each other.

 

5.1 The belt adopts a joint belt with good strength and high efficiency.

 

5.2 The reducer Hard-gear reducer ( ML model ) Brand : KAIBO ( Chine top level ) with 6 degree meshing between gears ,   

 

and all gears after quenching treatment with hardness HS 60 .

 

6 Air control system:

Using compressed air in the workshop as the power source, the electrical system controls the action of the solenoid valve, thereby controlling the lifting of the pressing material and the opening and closing of the charging door.

 

7 Heating and cooling pipeline:

This pipeline is the internal pipeline of the equipment, through which cooling water can be used to cool the pressure mound, rotor and mixing chamber of the equipment.

 

8 Overview of electrical control system

 

The electrical control part of this machine adopts imported PLC control. The use of programmable controller control can make maintenance and operation safer and easier. Other low-voltage electrical appliances adopt products from advanced domestic and foreign manufacturers.

This machine can realize manual operation and automatic operation. The main motor adopts star-delta start mode to start, and realizes the rubber mixing function through the control of the mixing room, the material door and the top bolt. The main features of electrical appliances are as follows:

 

8.1 Adopt PLC system control and advanced logic program control to ensure the safety and comfort of operation; PLC brand OMRON or SIEMENS

 

8.2 The electrical system consists of an electrical control cabinet and a body junction box;

 

8.3 All operations are operated by buttons, and can switch between automatic and manual operation, and the automatic mixing time can be set twice;

 

8.4 With the main motor overload protection and the flip motor overload protection function to protect the motor.

4. RUBBER KNEADER MACHINERY PRODUCTION FLOW



 

Project case

4, FAQ:

 

Q1: Where is your factory located?
A1: Qingdao OULI machine co.,LTD is located at Wangjialou industrial zone ,Huangdao district ,Qingdao city, China
 

Q2: Are you an integrated supplier for rubber&plastic machine ?
A2: Yes, we can provide the complete solution line to customer according to customer's requirement.

Q3: How about the quality control in your factory?
A3: OULI has the SOP (Standard Operation Procedure) and all the production step must follow up this SOP. Every machine needs at least automatic running over 72 hours and must be inspected carefully before shipment.

Q4: Will you offer the pre-sales service?
A4: Yes, we have an experienced pre-sales team to support customers not only including machine, technology also water .electrical, machine layout in factory, etc.

Q5: What about the after-service? Will you send your engineer to my country to help commission and install the machine?
A5: Surely, we have many experience technical engineers for oversea service, they would help you install machine and support training to workers also.

Q6: What is the delivery time of the machine?
A6: Actually, the delivery time of the machines is depended on the machine options. Normally, the delivery time of standard machine could be within 10-30 days

Q7 : What is the warranty of the machine ?
A7: The whole machine's warranty period is 12 months and key parts will be depended.

Q8 : Do you provide any spare parts with machine?
A8: Yes, OULI will provide one set standard spare parts to customer according to different machines

6, WHY CHOOSE OULI 


6,OULI CERTIFICATION 
 

7,OULI CUSTOMERS


9, DELIVERY OF OULI MACHINES


PLC control Banbury rubber kneader mixer machine with automatic weight system