Introduction of Waste tire recycling production line:
It is made of different type heavy equipment and it can separate car tire,truck tire and engineering tire fully automatically.
Based on client demand,make rubber material pelleting and grinding,this series tire recycling production line working under normal temperature,no need any chemical additive,and no environment pollution.
Choosing the suitable model machine,we make the proposal closed to real production demand,let user control cost and get ultimate pay back by waste tire recycling machine.
Capacity : 200-10000kg/h
Scope of waste tire : Diameter of the tire:400-3000mm
Output size : 5-100 mesh,Can be Customized
Complete separation : The rubber Crumbs,Steel and Fibre can be separated automatically.
PLC control system,it is only need 4-6 persons to operate a Tire recycling(granule)production line with 3000kg/h capacity.
Low energy consumption. The installed powder of Tire recycling production(granule)line with capacity 3000kg/h is about 800kw.
Equipment required area : About 680 square meter,7m height
Five steps to make waste tire into rubber powder:
1--Tire wire drawing machine
2--tire cutting machine--
3--tire shredder--
4--tire crusher mill--
5--Fabric separate machine, finished rubber powder
Step 1
Tire wire drawing machine
For Truck Tyre Recycling Machine/Tire Bead Cutting Machine/Waste Tire Recycling Machine
Application: OULI tire wire drawing machine is used to draw out the steel loops from the tire bead
Single hook Tire wire drawing machine |
LS-1200 |
Double hook
Tire wire drawing machine |
LSD-1200 |
Capacity (tires/h) |
40-60 |
Capacity (tires/h) |
60-120 |
Adapt tire size (mm) |
≤ 1200 |
Adapt tire size (mm) |
≤ 1200 |
Powder (kw) |
11 |
Powder (kw) |
15 |
Pulling force (T) |
15 |
Pulling force (T) |
30 |
Size (mm) |
3890×1850×3640 |
Size (mm) |
2250×1650×1500 |
Weight (T) |
2.8 |
Weight (T) |
6 |
Step 2:
Tire cutting machine
Truck Tyre Recycling Machine/Tire Bead Cutting Machine/Waste Tire Recycling Machine Tire debeader machine /Tire Recycling Machinery/ Rubber cracker mill machine
Application: OULI tire cutter machine is used to cut big tires to tree pieces or smaller pieces, if the tire diameter is bigger than 850mm.
Tire cutting machine |
Parameter/model |
TC-300 |
Capacity (tires/h) |
40-60 |
Adapt tire size (mm) |
≤ 1200 |
Powder (kw) |
5.5 |
Size (mm) |
2010×1090×1700 |
Weight (T) |
1.2 |
Step 3:
Tire shredder machine
Tire debeader machine /Tire Recycling Machinery/ Rubber cracker mill machine
Application: OULI shredder machine used for crushering whole tire to 30x30cm, 50x50cm rubber block. (Including 2 conveyor belts)
This machine can directly crush tires smaller than 800mm tires. At the general temperature, can be put directly crushed into 50 * 50 mm block, so the next rotating can grind into 10-30 meshes or wire and fiber separation equipment.
Feature:
This machine is a compact structure, advanced technology, low energy consumption, high efficiency, smashing off the test room for the structure, maintenance is particularly convenient; tools with carbide surfacing technology, high hardness, high wear resistance, and repeated repair using, so has a longer service life; rotary screen for the lattice structure of steel mesh, blanking large area, enabling the screening of qualified rubber. After the partition of large tires can achieve the effect of the same!
Mechanical description: the tires of 800mm diameter and rubber ring can directly be broken into 50*50 mm of rubber block.
Notes for using whole tire shredder:
Inject gear oil into gearbox oil (hypoid gear oil), main bearings use calcium-based grease lubrication, three months after the operation of the machine, the oil should be replaced and clean the fuel tank. Since then change the oil once time every year.
After deal with 3,000 tons of waste rubber (in normal circumstances),the buyer should grind the blade cutting edge once time. The blades is the wear parts, when delivering the machine to the buyer, the shredder will be equipped with edge hardness layer patching material (electrodes).
Tire shredder |
Parameter/model |
ZPS-900 |
ZPS-1200 |
Adopt tire (mm) |
≤ 900 |
≤ 1200 |
Output block size (mm) |
50×50 |
50×50 |
Power (kw) |
22×2 |
55×2 |
Capacity (kg/h) |
1500-2000 |
3000 |
Size (mm) |
3800×2030×3300 |
4100×2730×3300 |
Weight (kg) |
6000 |
16000 |
Step 4:
Rubber tire crusher machine,
Application:
Crush rubber block to 5-40 mesh rubber powder for Truck Tyre Recycling Machine/Tire Bead Cutting Machine/Waste Tire Recycling Machine
- Use:Mainly used for crack large rubber blocks into 40-50mm small rubber blocks.
- Structure: The rollers adopt alloy cold hard cast irons with wear-resisting, durable characters. The mill flour is with teeth, high groove.
- In order to extend the service life of the cracker, we suggest build foundations for rubber cracker.
- The configurations of our XKP-560 rubber cracker are nylon bush grease lubrication and hard gear surface reducer with lower noise and longer service life.
- Our crackers are designed humanized with nice operating platforms, all the wires will be connected well from controlling system to motor. When using the machine, the customers just need to connect directly to the power.
Parameter of Rubber crusher machine |
Parameter/model |
XKP-400 |
XKP-450 |
XKP-560 |
Front Roll diameter(mm) |
400 |
450 |
560 |
Back Roll diameter (mm) |
400 |
450 |
510 |
Roll working length(mm) |
600 |
800 |
800 |
Roll ratio |
1:1.237 |
1:1.38 |
1:1.3 |
Front roll speed (m/min) |
17.32 |
23.2 |
25.6 |
Adjusting nip range(mm) |
0-10 |
0-10 |
0-15 |
Motor power (kw) |
37 |
55 |
110 |
Overall dimensions (mm) |
3950×1800×1780 |
4770×1846×1835 |
4750×2300×2000 |
Weight (t) |
8 |
12 |
20 |
Step 5:
Fiber separator
According to different raw materials and content percentage of fiber, you could change the upstream air volume by adjusting the wind blocking plate and also angle of the big impeller without shutting down the machine to get pure rubber granules and powder;
The machine works in low speed, adopting circulating air, no friction, durable, energy saving and high efficiency;
Fluff fiber separation up to 99%;
The whole machine is sealed with negative air pressure inside, without air pollution, low noise.
Model |
FS110 Fiber Separator Machine |
Motor power |
11kw |
Air blower power |
7.5kw |
Capacity |
1000-2000kg/h |
Dimension L*W*H |
2500*800*3400mm |
Weight |
1700kg |
More pictures of Scrap/Waste/old Tire Recycling system Rubber Powder producing machine , Nitrile Rubber Gloves Recycling
Eight/8 Steps of producing Scrap/Waste/old Tire Recycling system Rubber Powder producing machine , Nitrile Rubber Gloves Recycling
1--- Laser cutting what we need 2---Welding parts
3--- Flaw detection to ensure quality 4--- Annealing
5--- Maching 6--- Assembling
7--- Inspection 8--- Finished product
Except waste tire recycling production line , we have many other products related to rubber production.Such as Rubber Kneader,Rubber mixing mill ,Rubber Bale Cutter, Batch-off Cooling Machine , Rubber Calender, Rubber Extruders Machine ......
About the Package and delivery
With professional equipments and workers, we can pack your Scrap/Waste/old Tire Recycling system Rubber Powder producing machine , Nitrile Rubber Gloves Recycling in time. The following pictures are some of the package.
The following introduction show our advantages
Brief Introduction of OULI Company
Work show & Certification
With more than 20 years experience in this field ,we have customers all around the word .
Our products have been exported to many countries ,such as America ,France ,Canada ,Australis ,Sotheast Asia ......With high quality and excellent service ,our products have won highly praise from customers.
More information abou us :
1---What about delivery date?
It depends on the quantity of machine you ordered. Usually it will take20-30 days after getting deposit to ship to your country. Accept urgent order for prompt shipment.
2---What's the warranty statement?
OuLi machine warrants all the products manufactured by OuLi machine to free from defects in material and workmanship Under normal use of a period of 12 months or 36months after the date of the original purchase price if repair or replacement is not possible of practical, OuLi machine will assume no liability for labor costs, installation costs, or other losses. Your warranty rights will be honored Only when the product has been installed and used properly as deemed by OuLi machine,OuLi machine will not repair products damaged by improper use or faulty installation.
3---What about OULI oversea service ?
OULI will arrange oversea setting up and training works if customer need . Customer should pay for accommodation , tickets and salary . Meanwhile OULI has branches in different areas like north America , Southeast Asia , Brazil etc , etc .
All above is the description of Scrap/Waste/old Tire Recycling system Rubber Powder producing machine , Nitrile Rubber Gloves Recycling. If you are interested in it , just send me email or inquiry, I can give you professional information and good price