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1.Rubber Product Model OF Manufacturer Supplied Rubber Kneader ,Rubber Kneader Machine ,Rubber Mixing Machine
1.1 1L/3L/5L lab Rubber kneader
1.2.10L/20L/35L/55L/75L/110L rubber kneader
2. PARAMETERS Of Manufacturer Supplied Rubber Kneader ,Rubber Kneader Machine ,Rubber Mixing Machine
Parameter/model | X(S)N-3 | X(S)N-20 | X(S)N-35 | X(S)N-55 | X(S)N-75 | X(S)N-110 |
Total volume (L) | 8 | 45 | 80 | 125 | 175 | 250 |
Working volume (L) | 3 | 20 | 35 | 55 | 75 | 110 |
Motor power (KW) | 7.5 | 37 | 55 | 75 | 110 | 185 |
Tilting motor power (KW) | 0.55 | 1.5 | 2.2 | 2.2 | 4.0 | 7.5 |
Tilting angle (°) | 140 | 140 | 140 | 140 | 140 | 140 |
Rotor speed (r/min) | 32/25 | 32/26.5 | 32/24.5 | 32/26 | 32/26 | 30/24.5 |
Pressure of compressed air (MPa) | 0.7-0.9 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
Capacity of compressed air (m3/min) | ≥0.3 | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.3 | ≥1.6 |
Pressure of cooling water (MPa) | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 |
Weight (kg) | 1038 | 4437 | 6500 | 7850 | 10230 | 14200 |
3. ADVANTAGES of Manufacturer Supplied Rubber Kneader ,Rubber Kneader Machine ,Rubber Mixing Machine
Mixing chamber:
It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion
forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard
chrome on its internal walls.
Thermal Resistance:
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to
electrical system to inspect and display the temperate.
Rotor:
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor
shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft
are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
Cooling/heating system:
A common piping system is adopted for either cooling or heating material in mixing operation.
Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades,
the mixing chamber and the top ram.
Tilting mechanism:
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc...
It is able to actuate the mixing chamber tilting by 140° Around the front rotors.
Dust sealing device:
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame,
the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant
and durable.
Main driving system:
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors
with running face one other.
Pneumatic control system:
Pneumatic control system is controlled by XG order. The bi-directional air cylinder makes the ram up or down.
In case the over load occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary,
so as to protect motor from overload.
Electric control system:
Imported PLC device and electric control components which are all imported products or imported
technology products are adopted in the electric control system as to raise control reliability.
4.PRODUCTION TECHNOLOGY of Manufacturer Supplied Rubber Kneader ,Rubber Kneader Machine ,Rubber Mixing Machine
5. RELATED PRODUCTS OF Manufacturer Supplied Rubber Kneader ,Rubber Kneader Machine ,Rubber Mixing Machine